Safewater | Lakos

Non Chemical Water Treatment

The traditional method of treating potable stored water to protect against the infestation of Legionellosis is through the use of chemicals.

Many companies are now looking for an alternative to chemical dosing. They want to avoid the expensive disruption to premises, toxic presence in the water, hazards in handling and use, and the inevitable damage to the environment that stem from their use.

Safewater Services Ltd. decided to investigate the potential for alternative treatment media, which provide the required protection without the downside. Our ongoing development and research has identified a variety of media that can be adapted to provide protection in a range of different situations.

For the specific treatment of potable stored water we decided to focus on two particular media types, each able to perform the function quite adequately. However, when used together, the complimentary effect gives significant benefits. It is this combination of media which provides the 'active ingredient' for the HydroMaster™ 2000 modules.

The media used are 'Special Active Ceramics' and a 'Noble Metal Matrix'.

The following pages provide information pertaining to each specific media and how they work, together with some background information and Log Kill data. The media have undergone evaluation at the WRc Evaluation and Testing Centre (NAMAS accredited Laboratory) and have passed 'full tests of effect on water quality'. Subsequently, they have been classified as an approved product under the Water Byelaws Scheme and are 'suitable for use in contact with potable water'.

Firstly, you can find some brief information regarding Legionella Pneumophila.

Legionella Pneumophila

What does Legionella look like?

Legionella Pneumophila is a Gram-negative bacterium that is widely distributed in natural and manmade freshwater habitats. All members of the genus have small, rod-shaped cells 1-2 µm in length and 0.5 ?µm wide and require iron and cysteine for isolation. They will initiate growth on artificial media only over a narrow pH range of 6.8-7.0 but can tolerate a pH range from 5.5-9.0 in natural habitats.

When Legionella Pneumophila was first isolated, it was found to be only distantly related to other bacteria and was placed in its own family, the Legionellaceae. DNA-DNA hybridization experiments and 16S rRNA studies have shown that the species of Legionella are closely related to one another but distantly related to other bacteria. The most closely related groups are the purple sulphur bacteria, the Enterobacteriaceae and Pseudomonas.

Legionella Pneumophila was identified in 1979 following an outbreak of 'Legionnaire's Disease' caused by the bacterium. It was later learned that previous outbreaks of Legionnaire's disease had occurred as early as 1957. Legionella Pneumophila was isolated in 1947 in a guinea pig that had been inoculated with blood from a patient with an unknown disease.

Legionnaires Disease

The first identified outbreak of Legionnaires Disease occurred during a Pennsylvania State Convention of the American Legion in 1976. 182 cases resulted in 29 deaths within the hotel. 38 cases were reported amongst passers by, resulting in a further 5 deaths. In recent years 200 - 300 cases of the disease have been reported each year in England and Wales. The majority of outbreaks are associated with buildings such as; Hotels, Factories, Hospitals, Nursing Homes and Office Blocks.

More research has been carried out in the United States where, according to the OSHA (Occupational Safety and Health Administration - part of the U.S. department of Labour), Legionnaire's disease is considered to be fairly common and serious, and the Legionella organism is one of the top three causes of sporadic, community-acquired pneumonia.

Because it is difficult to distinguish this disease from other forms of pneumonia, many cases go unreported. Approximately 1,000 cases are reported annually to the CDC (Centre for Disease Control and Prevention), but it is estimated that over 25,000 cases of the illness occur each year and cause more than 4,000 deaths.

This is in excess of 25 times the number of reported cases, which would indicate that some 5000 - 7500 cases in England and Wales is, perhaps, a more accurate figure. There are sources in the UK that believe the true problem attributable to all of the 20+ different varieties of Legionella linked with human diseases, could be significantly higher than this.

In the UK 180,000 people die from all of the different varieties of pneumonia each year. As many cases apply to people in susceptible groups (such as the elderly, smokers, alcoholics, cancer sufferers and other immuno-suppressed patients) rarely is a full investigation of the true cause of the pneumonia carried out.

How do people contract Legionella? The most popular theory is that the organism is aerosolised in water and people inhale the droplets containing Legionella. However, new evidence suggests that there is another way of contracting Legionella. It appears that "aspiration" may be the way the bacterium enters into the lungs. Aspiration means choking such that secretions in the mouth get past the choking reflexes and instead of going into the oesophagus and stomach, mistakenly, enter the lung.

Special Active Ceramics

What is an 'active' ceramic.

Most basic ceramics such as glass, porcelain, clay ware, and brick, are based on natural aluminium silicates, which are 'inactive' electrical and thermal insulators. New technology has led to a range of 'special' or 'active' ceramics which display physical properties of semi-conductivity, thermal and ultra-sound conductivity, magnetic properties, and light emission, achieved by the addition of various selected transition elements and sintering at very high temperatures.

These 'active' ceramics, used for the treatment of water and other liquids, are produced as spheres, having a layered structure around a central nucleus or 'seed' and a complex open structure, which can exchange ions (zeolyte), through minute electrolytic cells, which become active when in contact with an electrolyte such as water.

The material of the spheres is approved by the Water Research Centre under the Water By-laws scheme for use in contact with potable water.

They present no hazard to health or body in either their use, handling, storage or transportation (COSHH Regulations and Occupational Exposure Limits).

How Do They Work?

Most bacteria have a short life expectancy and, deprived of nutrition or the wrong environmental conditions, quickly expire. They reproduce by one of two methods; binary fission, where individual cells continually divide into two identical cells, and sexual, where two cells merge before producing progeny by division or 'budding'. The function of any bacteriastat is to prevent or inhibit both types of reproduction.

Disinfection can be achieved by physical or chemical means, involving destruction of the information required by the cell to survive (the DNA complex), or of the membrane enveloping the cell. Physical methods include heat (wet or dry), electro-magnetic radiation (infra-red, ultra-violet, ? & ? rays), ultra-sound etc. These can kill all living microorganisms, the result being termed `Sterilisation'. Chemical methods include strong oxidising agents such as chlorine and its oxides, bromine, iodine, hydrogen peroxide and its derivatives. Also, heavy metal ions such as those of copper, silver, mercury etc. and specific organic compounds such as pesticides, phenolic compounds, organo-chlorine and phosphorus. These tend to act in a general fashion by attacking the cell as a whole, or selectively by altering the genetic structure, and can vary in strength from mild to strong. These are termed `Disinfectants'.

Active ceramics are a recent development in the production of specially designed, dedicated ceramics. When immersed in water these 'Active Ceramics' display physical properties of semi conductivity, magnetic properties and light emission (in the far infra red spectrum).

The effect is similar to a miniature electric cell, the current flow causing hydroxyl ions (OH) to convert to oxygen gas (O2). At the same time the formation of hydroxyl and anolyte result in a neutral Ph.

The radiation emitted by the spheres in the far infra red region of the electro magnetic spectrum is too low to cause sterilisation, but is sufficient to excite the molecules in the water, thereby stimulating the oxidisation process.

The oxidisation (and production of chlorine) by the electrolysis of water acts as a potent disinfectant, with the anaerobic bacteria (amongst which are Legionella and E.Coli) being the most sensitive to attack and therefore most quickly controlled or eliminated. Aerobic bacteria can also be affected but the protective enzymes they produce considerably extend the time taken to achieve the same result.

Bacteria are attracted by the chemical activity and extensive substrate of the Active ceramics where they attach themselves to the surface. There the products of the electrolytic process destroy the D.N.A. and/or the membrane enveloping the cell, whereupon their ability to thrive and reproduce is ended.

Far Infrared Emissions from a Single Special Active Ceramic Sphere
(Autoradiograph on a photographic emulsion)

The Electro-Chemical Action of 'Active' Ceramic Spheres

Application of an electrical voltage of a certain value across two inert electrodes immersed in water will cause current to flow involving ions (not electrons as in metals and semiconductors), the positive hydrogen ions (H+) collecting at the Cathode (-ve) where electrons convert the ions to hydrogen gas (H2). This is only possible if a corresponding process takes place at the Anode, which transfers electrons from the water, achieved by the Hydroxyl ions (OH) converting to oxygen gas (O2). Impurities in the water increase the electrical conductivity of the water and reduce the potential at the electrodes.

The region around the cathode is called the catholyte and is generally alkaline (high pH) due to the formation of the hydroxyl, while the region around the anode is the anolyte, which is acidic (low pH) and is where the oxidising entities are formed. When catholyte and anolyte mix the result is pH which is neutral, while some of the active species lose their potency.

Using natural water with a degree of mineralization, for example, NA+, K+, Ca+, Mg2+, C1-, SO42-, HCO32-, etc..

ANOLYTE

pH = 3 '7 ORP = +700 '+1200 mV

Active products synthesised: HO2, HO*2, O3, O*2, H2O2, O2, H+ (H3O+), O*, OH*, Cl2O, C1O2, HC1O, C1O*, C1* C12, S2O82-, C2O62-
.
CATHOLYTE

pH = 10 '11 ORP = - 500 ' - 800 mV

Active products synthesised: NaOH, KOH, Ca(OH)2, Mg(OH)2, HO*, H3O2*, HO*2, H2O*2, O*2, HO-, O22-, O2-.

Note: * = free radical

Properties

The Active Ceramics transmit radiation, in the far-infra red region of the electro-magnetic spectrum, of low intensity and energy (of relatively low energy compared, say, to that of ultra-violet), too low to cause sterilisation but capable of exciting the molecules of water by vibration and rotation, and so increasing their mobility (by lowering viscosity) and thereby facilitating the oxidising process.

However, it is the electro-chemical property, which achieves disinfection. Over the surface of the ceramic minute cells are formed, comprising pairs of cathodes and anodes, where water is electrolysed, splitting into its component hydrogen and oxygen albeit in a complex manner.

While the hydrogen readily escapes, the oxygen so produced provides a powerful oxidising reagent capable of inhibiting the growth of micro-organisms and, indeed, killing them. This is akin not only to the physical sterilisation performed by heat, ultra-violet, ? and ? radiation and ultra-sound, but also the disinfecting properties of such powerful oxidants as chlorine, bromine, iodine, chlorine dioxide, peroxide and ozone, without leaving the latter group's obnoxious and often hazardous residues.

The significant advantage of Active Ceramics over other (non sterilising) products currently available for prevention of the infestation of bacteria is that the electrolytic process (Bactericidal action) begins immediately upon immersion, and is continuous and consistent thereafter, whatever the operating conditions. This compares with the effects of the most commonly used chemical treatments, which are transient and uncertain, requiring constant monitoring and re-dosing to ensure protection.

As the pH of the water treated is changed towards neutral the deposit of scale is
immediately inhibited, and removed over time, down stream of the influence of the
Active Ceramics. This is shown by the formation of fine deposits in waters of measurable 'hardness' (lime scale).

Disinfecting Capability

Most common disinfectants, such as sodium hypochlorite, take a significant time to kill the total number of microorganisms present, depending on their size and structure. For example, a 1% (10,000 mg/litre) solution of free chlorine can take up to 10 minutes to achieve 100% eradication, while the normal 1mg/litre in municipal water supplies can take as much as 24 hours to give total kill, by which time it has been considerably diminished by side reactions.

In comparison, the effectiveness of one of the 'Active Ceramic' formulations is demonstrated in the following graph:

Note: Other formulations achieve 100% kill in 24 hours but at different rates and microorganism selectivity.

The Noble Metal Matrix

Introduction

A Noble metal (such as the silver used in our matrix) is chemically inert or inactive, especially toward oxygen. It has superior properties (e.g. highly resistant to corrosion) and is usually of a relatively higher value than so called base metals (such as iron), which tend to be of comparatively low value and have inferior properties (such as lack of resistance to corrosion).

In a world concerned with the spreading of virus and disease, silver is increasingly being tapped for its bactericidal properties and used in treatments for conditions ranging from severe burns to Legionnaires Disease.

While silver's importance as a bactericide has been documented only since the late 1800s, its use in purification has been known throughout the ages. Early records indicate that the Phoenicians, for example, used silver vessels to keep water, wine and vinegar pure during their long voyages. In America, pioneers moving west put silver and copper coins in their water barrels to keep it clean.
In fact, "born with a silver spoon in his mouth" is not a reference to wealth, but to health. In the early 18th century, babies who were fed with silver spoons were healthier than those fed with spoons made from other metals, and silver pacifiers found wide use in America because of their beneficial health effects.

Recent research compared silver-copper ionisation with the use of high temperatures to destroy bacteria. Contaminated cold water re-infected the hot water system even when temperatures in hot water heaters reached as high as 60 degrees Centigrade. But experiments showed that even at lower water temperatures, ionisation of soft water with silver and copper ions was effective against the bacteria.
'Ionisation showed better results' said Nigel Pavey, principal research engineer for BSRIA Water Services Technology Centre in Berkshire and, to make certain its benefits are widespread, 'there should be more emphasis on copper-silver ionisation in legislation'.

How It Works

Our unique Noble Metal Matrix (Patent Pending) is comprised of numerous separate woven strands of wire manufactured from pure silver and copper. These strands are then compressed into a matrix format that has a considerable surface area, yet does not restrict the flow of water into which it is immersed. Once in contact with water the differences in electromotive series between the metals cause the release of minute quantities of the metal ions allowing for their uptake by any microorganisms.

The common methods of treatment (adding dilute solution or releasing the metals electrochemically) are fraught with problems, particularly in controlling the final concentrations in the treated water, as both copper and silver are toxic to humans and other vertebrates. Controlling the final concentrations using electrochemical ionisation in areas of hard water is particularly difficult due to electrode scaling.

The Noble Metal Matrix offers an improved disinfection method, overcoming many of these problems, by releasing a strictly controlled quantity of ions into the water.

For over two millennia it has been known that, copper and silver purified water. It was found that storage of water in copper vessels prevented the growth of algae, while silver kept the water potable. However, it was only a hundred years ago that the oligodynamic action of such metals on biological processes became understood.

It is now known that silver attaches to sulphur atoms which link the helices of DNA in individual cells of bacteria thus preventing replication and growth, while copper has a pronounced effect on the photochemical reproduction of algae and certain bacteria. It is known that there is synergism between the two metals, as with other chemical species, which further oxidise and complex the metals' ions rendering them more soluble in water.

Disinfecting Capability

The effectiveness of silver as a bactericide is well known and researched. Tests carried out using our Noble Metal Matrix showed the following results. At all times the levels of silver and copper in the water remained well within The Drinking Water Directives.

The Benefits of combining the two media


Both the 'Special Active Ceramics' and the 'Noble Metal Matrix' are independently capable of providing protection against bacterial infestation and, subsequently, satisfying a 'Duty of Care'.

However, there are limitations in the use of each individually. For instance, each individual media demonstrates variations in the kill rate of the different bacteria. The 'Special Active Ceramics' treat the stored water tanks but have little residual downstream effect. They will stop the formation of bio-film but not that of algae. The 'Noble Metal Matrix' doesn't balance the pH of the water nor will it prevent the formation of biofilm.

  • Combining the media in the HydroMaster™ modules provides a variety of additional benefits.
  • It allows us to optimise the disinfection of each individual bacteria type.
  • Residual downstream protection is provided through the release of silver and copper ions.
  • The modules balance the pH of the water, immediately inhibiting the deposit of scale and removing it, over time, downstream.
  • It stops the formation of bio-film and algae.
  • The minute electric charge and oxidisation produced by the 'Special Active Ceramics' actually stimulates the effect of the 'Noble Metal Matrix'.
  • And in addition to all the above the modules are guaranteed for 5 years!

Applications

The combined media is packed in specially designed HydroMaster™ Modules, which maximise the 'Special Active Ceramic' and 'Noble Metal Matrix' surface area exposed, and, therefore, the contact time with the water to be treated.

The media will keep the water free from a number of pathogenic bacteria and organisms thereby keeping the water stored in a safe condition for extended periods of time. In fact, the HydroMaster™ Modules are long lasting, with a guaranteed lifespan of 5 years.

These composite modules have the additional property of balancing the pH, which precipitates the coagulation of many of the dissolved metallic species such as calcium, magnesium, iron, manganese, etc. inhibiting the build up of limescale or the formation of rust.

There are a number of different 'Special Active Ceramic' spheres made to various specific formulas. The spheres are designed for use in many different applications, including potable water treatment, grey water reclamation, sewage treatment, chlorine removal, red water and scale control.

There are clear advantages for the food industry where the ceramics will be used in plastics and work surfaces to control Ecolab, Salmonella and other harmful organisms experienced in food preparation and storage.

At present we are specifically targeting the stored potable water arena but a range of other products for different applications will become available in the not too distant future.

Case History

Newham Leisure Centre

Safewater Services Ltd "HYDROMASTER™" Modules - Case History

A Leisure Centre in Newham, East London, had a serious problem with positive legionella results in the Sports Ground changing rooms. It is probable that the inherent problem was the infrequent use of the water services, leading to infection of the system.

The tanks were cleaned and chlorinated using Sodium Hypochlorite at 50 ppm. as per Approved Code of Practice and HS(G) 70. The infection soon returned and the client paid again to have the system chlorinated. This was an annual cycle and the problem persisted.

The contractor was changed and a specialist company later won the legionella control contract. A strong solution of Anthium Dioxide was used at 150ppm to thoroughly chlorinate the hot and cold-water services. Showerheads were cleaned, de-scaled and immersed in a strong solution of chlorine dioxide.

Three months later in July 1997 routine sampling was undertaken. Positive results as shown below. The system was re-chlorinated.

Conclusion

Detailed analysis of the technical information given above shows clearly that we have an extremely effective treatment media.

When you consider the case study, which shows how persistent Legionella can be in resisting the best efforts to treat with chemicals and, subsequently, how efficiently the HydroMaster™ Modules dealt with and eradicated the problem, it becomes quite clear that there is little choice for the professional Building Services Manager / Facilities Manager who wishes to provide a safe but effective treatment within his premises.

LAKOS

Centrifugal/cyclonic separation relies on velocity to achieve a given performance, directly resulting in a specific pressure loss. The higher the velocity, the higher the performance and the higher the pressure loss. The LAKOS Separator strikes a strategic balance between pressure loss and performance, satisfying a broad range of filtration requirements without the abrasive wear and continuous underflow commonly associated with the cyclone.

The continuous recirculation of a given liquid through a LAKOS Separator will predictably and noticeably remove an increasingly greater percentage of even finer solids (see Solids Removal Chart). Field and laboratory proven, this attribute can also be achieved with two-stage ``super separators" and is especially valuable where liquids and chemicals are expensive or where solids-contaminated liquid disposal is costly or regulated.

Anticipating the need to remove large and fibrous solids as well as (or even instead of) very fine solids clearly reinforces the versatility and value of LAKOS Separators. Limited only by the clearance of the separator's internal tangential slots or annular transfer ring, LAKOS Separators can remove solids from as large as 1/4 inch (6 mm) up to two inches (51 mm).

The following criteria determine the suitability of any filter for a given application. Use these to judge LAKOS versus anything else under consideration:

Particle Size Removal
LAKOS Separators are proven capable of 5-75 micron performance, and particles as large as to 1 inch (6-38 mm), depending on the model. Excellent pre-filter to finer filtration and fluid treatment systems. Fibrous solids also acceptable. Solids concentrations up to 2% (20,000 PPM).

Flow Range
LAKOS Separators feature individual units for 2 US GPM (0.7 m3/hr) up to 12.750 US GPM (2895 m3/hr). Easily manifolded for even higher (or variable) flow rates.

Pressure Loss
LAKOS Separators operate continuously (no fluctuations) at a steady pressure loss of only 4.5-12 PSI (32-84 kPa).

Liquid Loss
LAKOS Separators can be purged with virtually zero liquid loss. Purging may be periodic or continuous to suit application needs. No backwashing or filter element cleaning. Reduces chemical make-up requirements.

Replacement Parts
LAKOS Separators have no moving parts to wear out and no filter elements or liners to replace.

Maintenance Requirements
LAKOS Separators may be purged of separated solids without system interruption. Easily automated for no maintenance routine. No filter cleaning. No duplicate equipment needs.

Solids Handling
LAKOS Separators can deliver virtually dewatered solids through a wide choice of collection techniques for minimum waste and easy disposal or recovery.

Space Requirements
LAKOS Separators are compact. Larger models may be specified at low or vertical profile and/or with alternate inlet/outlet configurations to accommodate limited space or piping needs.

Engineering & Tech Support
LAKOS Separators can be easily retrofitted to most systems. Complete system packaging is available and customer specifications are welcome.